SAFLOTE anti-pollution reeling hoses are optimized for storage on a drum with increased tensile loading capability and excellent crush resistance providing safe and reliable transfer operations.

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Tamal Industrial offers seawater intake and disposal systems for the offshore industry, designed specifically for floating production and storage vessels (i.e. FLNG, FPSO, etc). A seawater intake system provides a means of obtaining low oxygenated water for the cooling, process, utility and/or water injection systems to enhance processing efficiency.

Our manufacturer, Continental has developed a range of seawater intake riser systems that utilize flexible bonded rubber hoses. These are installed when moored offshore from inside the hull of the vessel or external to the vessel’s hull with hook-up device enabling field installation of the equipment without the need to deploy divers or ROVs for location, connection or recovery of the equipment.

Designed for new builds, conversions or retrofits, the seawater intake and disposal systems withstand extreme conditions, are extremely robust and easy to install. In the event a vessel needs to be relocated, the systems are also retrievable within 24hrs.

Each system is designed and custom built in accordance with project specifications and customer requirements and is provided with global static, dynamic and localized analysis of the flexible hose string during installation, operation and in extreme operating conditions.

FPSO APPLICATIONS

Tamal’s single and double carcass hoses are widely utilized on floating production storage offloading (FPSO) vessels.
 
Hoses are manufactured to the latest OCIMF certification and, in many cases, the standard Continental hose range will already suit the design requirements of a particular FPSO installation; in others, such as reeled applications, customized versions of standard range hoses or somewhat more complex hose construction solutions are needed to withstand the rigours of service.
 
In recent years, the drive for increased reliability and longer service lifetimes has led to the development of hoses to meet the API 17K standard and these hoses can be offered for catenary hose applications where reduced interventions are desired.

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1. Drill string compensator hose
2. Rotary hose
3. Cementing hose
4. Riser tensioner hose
5. Flexible kill line
6. Mud booster hose
7. MPD hose – Bleed-off line
8. MPD hose – Mud return line for subsea BOPs
9. Flexible choke line
10. Hydraulic conduit hose for subsea BOPs
11. Well test hose
12. Burner / Flare boom hose
13. Flexible Tauro™Fit choke line
14. Flexible Tauro™Fit kill line
15. Well stimulation / Acidizing hose
16. Blowout preventer control hose
17. Vibrator hose


Using top quality raw materials, sophisticated process control and the very latest R&D systems and processes, our expert teams are able to draw on a comprehensive knowledge base, ranging from material science, mathematics, and physics to advanced engineering and work together with our customers to offer viable solutions for the most demanding applications. Our hose designs assure long service life and outstanding operational and environmental safety

We have a broad portfolio for a variety of drilling applications, such as flexible choke & kill Lines, rotary & vibrator hoses, managed pressure drilling hoses to meet the needs of both onshore & offshore drillers and distributors.

General construction of a High Pressure Drilling Hose

The high pressure hoses are a bonded construction comprising steel and elastomeric materials. The principal characteristic of bonded construction is the build-up of individual layers in the flexible hose wall which are then combined into one unit through vulcanisation. 

Hose assemblies are manufactured as a single bonded unit to specified lengths where the couplings are a chemically bonded integral part of the hose.

Drilling Hose Application Guide

The global partner of choice for industrial fluid product systems and services. For combined solutions – smart and sustainable. Our products are created to the very specific needs of our customer’s applications in nearly all energy and marine industries.

Our partner Continental is made up of a host of sites across the globe and together we boast an excellent track record in providing customized solutions in the most diverse environmental conditions in the energy sector.

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Features & Benefits

• Exceptional chemical compatibility against a wide range of chemicals
• Suitable for well completion
• Coupling materials meet NACE MR 01-75/ISO 15156 latest edition
• See flexible Tauro™Fit choke & kill lines for subsea BOPs and for flexible choke & kill lines with extremely small MBRs
• See well test hoses for well test applications

Specifications

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Features & Benefits

• Long service life
• Cathodic protection is available upon request
• Coupling materials meet NACE MR 01-75/ISO 15156 latest edition
• Material of the end fittings is either carbon steel or duplex
• Material of the internal carcass is either 316L or 254 SMO

Topside Jumpers for Gas Service

Applications

• Topside jumpers
• Subsea jumpers
• Flowlines
• Tie-ins
• Risers
• Natural gas hoses for FSRU vessels

General construction of a Bonded Production Flexible Line

The flexible lines are a bonded construction comprising steel and elastomeric materials. The principal characteristic of bonded construction is the build-up of individual layers in the flexible hose wall which are then combined into one unit through vulcanisation. Hose assemblies are manufactured as a single bonded unit to specified lengths where the couplings are a chemically bonded integral part of the hose.

1. Stainless steel interlock stripwound tube
   Protects the polymer lining from mechanical damage, prevents blistering in case of high pressure gas service and decompression with vacuum service, supports the wall of the flexible hose and facilitates pigging. The material can be AISI 316L or 254 SMO grade stainless steel, depending on the conveyed medium.
   
2. Polymer lining
   Fluid barrier of the flexible line. Protects the hose construction from corrosive and abrasive effects of the conveyed medium. The thickness of lining depends on the internal pressure, the inside diameter and the conveyed medium. The lining material is selected to withstand chemical and heat effects of crude oil, seawater, gases, hydraulic fluid or whatever substance is conveyed through the hose.
   
3. Textile plies
   To distribute the forces of internal pressure.
   
4. Stiffening spiral (not shown in the picture)
   To protect the hose against collapse under axial pulling force and/or as a result of external pressure. Prevents kinking even in sharp bends.
   
5. Elastomeric cushion plies
   To ensure adhesive bonding between different plies.
   
6. High strength steel cable reinforcements
   These are the most important load-bearing elements, they determine internal pressure resistance. The cables are either zinc or brass coated to provide exceptional corrosion resistance.
   
7. Gas leading plies
   To allow diffused gases to migrate to venting points.
   
8. Fire resistant plies
   Protects the hose in case of exposure to flame at 704°C (1300°F) for at least 30 minutes.
   
9. UV resistant elastomeric cover
   Protect the flexible hose line from impact, abrasion, weather, seawater, oil, etc.
   
10. Outer stainless steel stripwound protection.
    Protect the hose against external mechanical damage, material AISI 316L.
    

Sustainable Benefits

Low environmental risk: The bonded production flexible lines are designed and manufactured according to the very stringent API 17K standard, resulting in exceptionally high safety & reliability.

Customized for the application: By engineering the production flexible lines for the actual application, Continental ensures lower material and manufacturing carbon footprint and lower overall investment costs.

Long service life: Continental production flexible lines are designed for over 20 years of service life and hence are a sustainable choice: minimizing needs for replacement.
 

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Tamal Industrial Solutions is a leader in the supply of bonded flexible lines. Working with Continental, we offer over 50 years of experience in metallic reinforced bonded elastomer hoses and has been the first company to obtain certification for the governing API 17K standard.

Tamal has a broad portfolio of jumpers, risers, flow lines and tie-ins, for a variety of production applications to meet the needs of major oil and gas producers and engineering companies.

APPLICATIONS INCLUDE:
– Topside jumpers
– Subsea jumpers
– Risers
– Flowlines and tie-ins